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This facility has wide
ranging manufacturing capabilities including fitting, custom fabrication,
etc.
Please contact your Ameron sales representative for further information. |
| Plant Description: |
| Over 37 acres in San Bernardino Co., approximately 50
miles east of Los Angeles, CA |
| Typical Manufacturing Specifications: |
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| Scope of Fabrication: |
| This plant is qualified to offer steel fabrication
to the following codes |
ASME Section I
ASME Section VIII, Division I and II
AWS
AWWA |
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| Code Inspection Agency for ASME |
| Pressure Vessels: |
| State of California, Department of Industrial
Safety |
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| Facilities |
| Approximate total square feet of working area: 217,000 |
| North Bay 116,000 |
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| South Bay 154,000 |
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| Spiral Pipe Bay 121,000 |
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| Gantry Area 116,000 |
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| Testing 110,000 |
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Building Bay and Crane Data
|
| Bay |
Width |
Lift |
Length |
Number &
Capacity |
Electric |
|
| North Bay |
65' |
35' |
1100' |
1 ea 25/ton |
x |
| North Bay |
65' |
35' |
1050' |
2 ea 40/ton |
x |
| Lean-to |
60' |
15' |
800' |
5 ea 5/ton |
x |
| Cage Area |
30' |
50' |
175' |
1 ea 5/ton |
x |
| South Bay |
65' |
50' |
840' |
3 ea 40/ton |
x |
| Spiral Pipe Bay |
75' |
35' |
280' |
1 ea 20/ton |
x |
| Gantry Area |
39' |
24' |
420' |
2 ea 10/ton |
x |
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2 ea 7½/ton |
x |
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| Two Level Beds for Horizontal Tower and Pressure
Vessel construction |
| South Bay 65' x 240 |
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| North Bay 65' x 400 |
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| Shipping |
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| Railroad: Southern Pacific |
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| Two spurs into buildings |
|
| Loading capacity at siding of 120 tons with over headcrane
(South Bay only) |
| Yard Handling Equipment |
| 1 each Mobile Crane 35 tons |
| 8 each Forklift Trucks 2 to 53 tons |
| 2 each Travel lifts 25 to 30 tons |
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| Fabrication Equipment |
| Cutting and Forming |
| Burning - Airco Sevrograph "K"
- table capacity 12' x 40' |
| Flame Planner - table capacity 10'
x 150' |
| Thermal Arc Plasma Cutting - maximum
plate thickness 2" |
| Various portable burning equipment |
| Saws - Do All Band Saw - capacity 13"
high x 32" throat |
| Marvel Band Saw capacity 18"
x 18" |
| HEM Band Saw - maximum beam size 24"
depth |
| Shears - Cincinnati - ½" x 8'
0" plate capacity |
| Niagara - ¼" x 20'0" Plate Capacity |
|
| Angle And Tube Bending Rolls - Buffalo,
No 2, vertical, 5" x5" x 5/8" angle maximum capacity |
| Brake - Pacific - hydraulic, 1,000 ton
- 21' 0" wide x 16" deep x 30" open height with 18"
stroke |
| Bulldozers (1) - 200 ton |
|
| Flanger - Blue Valley - size 6, maximum
size 5/8" x 10' 0" diameter |
| Presses - 5,000-ton hydraulic, 4 post,
11' 9" wide x 6' 9" x deep x 13' 5" open height with
4' 6" stroke |
| Mubea No. 3-½ Iron Worker, 132
tons |
| Rolls - Bertsch No. 34 -35" x 10'
0" pinch type, maximum plate thickness - 4" cold, 7"
hot |
| Kling HD-7 - 25" x 160",
pyramid type, maximum plate thickness - 3" |
| Pope - 13-5/8" 10' 0" pinch
type, maximum plate thickness ½" |
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| Welding |
|
| Inside and Outside Long Seam Welder -
20' diameter x 25' long, 7500 and 1500 amp tandem arc with 1500 amp
automatic scarfer |
| Two (2) Inside Long Seam Welders - 12'
long, 750 amp |
| Inside Girth Seam Welder - With 40' boom,
tandem arc, 1000 and 1500 amp |
| Two (2) Inside Girth Seam Welders - With
40' boom, 1000 amp |
| Three (3) Outside Girth and Long Seam Welder
- 18' diameter x unlimited length, 1200 amp tandem arc |
| Outside Long Seam Welder - 16" diameter
to 96" diameter x 8' long, 750 amp |
| Lewis Manipulator - With 750 amp welder |
| Welding Machines |
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20 -
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500/1500 amp AC |
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120 -
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200/1500 amp DC |
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15 -
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200/3000 amp automatic submerged arc |
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40 -
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300/600 amp MIG and short arc |
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6 -
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300 amp Heliarc |
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4 -
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600 amp auto MIG with manipulator |
|
| Positioners (6) - 1 - to 10 - ton powered
and manual |
| Turning Rolls - |
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| 5 - Aronson - 200 ton |
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| 4 - Aronson - 100 ton |
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| 3 - Pandjiris - 60 ton |
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| 2 - Aronson - 40 ton |
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| 3 - Aronson - 5 to 20 ton |
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| Miscellaneous |
|
| Drilling - Cincinnati Radial, 8' x 19"
col. |
| Carlton Radial, 8' x 19" col. |
| Cincinnati No. 2 Tool & Cutter
Grinder |
| Oliver No. 600 Drill Pointer |
| Various Portable Drilling Equipment |
| Machining - Blanchard Grinder - 36"
capacity |
| Vulcan - Rafamet Boring Mill 140"
diameter x 120" high |
| Le Blonde Engine Lathe 30" diameter
x 60" |
| Cincinnati Engine Lathe 15"
diameter x 60" |
| Bridgeport Turret Mill, 1 HP |
| Ballard Boring Mill 32" capacity |
| Furnaces -Car Bottom - 20' wide x 20'
high x 60' long, maximum temperature 2200°F, 24-point recorder |
| Car Bottom - 13'4" wide x 6'6"
high x 42'8" long, maximum temperature 2200°F, 16-point recorder |
| Sand Blasting - Manual, dual nozzle,
dry unconfined abrasive blasting |
| Spray Painting - Manual electrostatic
air spry gun |
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| Welded Steel Pipe |
| Straight-seam Submerged-arc Welded Pipe Mill |
| Diameters - 72" ID through 144"
ID |
| Wall thickness - ¼" through
1-¼" |
| Lengths - 40' standard, 80' (double-ended) |
| End Preparation - Flame Cut Square Ends |
| Flame Cut Square Ends |
| Belled Ends (for Lap Welded or Rubber
Gasket Joints) |
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| Equipment |
|
| Plate Planer - Capacity - 1 -¼"
plate x 10'0" wide x 40'0" long |
| "U"ing Press - 450 tons, maximum
plate 10'0" wide x 40'0" long |
| Pipe Section Forming Press - 10,000 tons,
maximum plate 10'0" wide x 40'0" long |
| Fit-up Machine - 72" - 144"
diameter, 2 to 4 plates per pipe joint |
| Inside Seam Welder (2) - 40'0" boom,
automatic submerged arc, 3000 amp |
| Outside Seam Welder (2) - 40'0"
boom, automatic submerged arc, 3000 amp |
| Expander Tester - 72" - 144"
diameter x 40'0" long |
| Belling Machines - Hydraulic - 72"
- 144" diameter |
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| Spiral-weld Pipe Mill (Submerged Arc) |
| Diameters - 24" OD through 79"
OD |
| Wall Thickness - 3/16" through 3/4" |
| Lengths - up to 80' standard |
| End Preparation - Flame Cut Square Ends |
| Flame Cut Beveled Ends |
| Machine Beveled Ends |
| Belled Ends (for Lap Welded or Rubber
Gasket Joints) |
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| Equipment |
| W. Byard & Co. Spiral Pipe Mill |
| Hydrotester - 24" - 79" diameter
up to 80' 0" long |
| Belling Machine - Hydraulic - 24"
- 71" diameter |
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| Quality Control |
| Facilities - Quality Control Office |
| Physical Test Laboratory |
| Customer Inspector's Office |
| Equipment* |
| Real Time Radioscopic X-Ray System |
| Comet 450 KV - up tp 3 ¼" |
| Gamma Radiography - Cobalt 60, 50 curies |
| Cobalt 60, 30 curies |
| Iridium 192, 100 curies |
| Machine Radiography - X-ray machine 300
KV, 5ma (2 machines) |
| X-ray machine 160 KV, 5ma |
| Ultrasonic Instrument - Krautkramer Type
USM-2 (2 machines) |
| Kruatkramer Type USL-38 |
| Panametrics Thickness Gage |
| Rompas - Eight Channel - UT Machine
(For use on Spiral or Long Seam Pipe) |
| Magnetic Particle Installments - Magnaflux
Model KH-15 (2 machines) |
| Parker Prob "Yoke,"(2 machines) |
| Surveying Instrument - Auto Level - Path
|
| Transit - Brunsen with optical micrometer |
| Hardness Tester - Telebrineller - Portable
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| PTC "C" Scale Portable |
| PTC "B" Scale Portable |
| Physical Test Equipment - Load Indicator
- Baldwin-Tate-Emery |
| Universal, 200,000 lbs. with recorder
and extension meters |
| Compression Indicator - Baldwin,
300,000 lbs. |
| Specimen Preparation Equipment - Atlas
½" drill press |
| Kearney & Traecker No. 2 CH horizontal
mill |
| Inspection Measuring Devices - Tapes
- Diameter Tapes, Pi Tapes, etc. |
Various Inspection Tools -
Squares, Hand Levels, Micrometers, Paint Thickness
Gauges, Surface Profile Tester and Pressure Gauges |
| Pressure Tasting Facilities - Compressors,
pumps, gauges and recorders for pneumatic testing to 125 psi and hydrostatic
testing to 10,000 psi |
| Reference Library |
|
| For ASTM, AWS, API, ASME, specifications, etc. |
